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Materials and Design

Materials and Design

Materials and Design

We can look at the materials we use to build with in a number of ways. Most obvious to many of us is how they look and feel and contribute to the ambience of the spaces we live in.

 

How much energy is used to produce the materials we build with is becoming increasing relevant when its imperative to reduce emissions and the impact that we collectively have on the planet.​

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When designing we have in mind the 'embodied carbon' of a project, the amount of energy used to create the materials and the energy used to construct the building. The 'in-Use' Carbon of the finished building (the amount of energy used in running the building once in occupation) must also be considered.​

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natural clay plaster wall finishes
view of Marmoleum Linoleum flooring material

Natural materials such as stone and clay have been used for construction throughout history, drawn directly from the earth. As civilisations advanced, the processes of material extraction and manufacturing became more sophisticated. With the rise of industrialisation and increased energy availability, the new materials, steel, glass, and concrete,  emerged, defining 20th-century construction.

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While these materials have defined modern architecture, the embodied carbon required to produce them is significant. Although it’s not always possible to avoid their use entirely, we can reduce their consumption and explore alternatives. Below are some thoughts on how we can rethink the use of carbon-heavy materials and consider more sustainable options.

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  • Making use of timber structures (FSC Certified) instead of steel is often a viable alternative and can bring warmth to interiors. Most timber, if from a renewable and managed source is a sustainable and versatile material.

 

  • Concrete foundations can sometimes be replaced with new piled solutions and less thick reinforced raft foundations. Perhaps due to building control regulations, of which the foundation design is a major aspect, reducing the use of concrete underground for foundations is the larger challenge compared to other easy-win substitutions.

 

  • Gypsum plasterboard derived from cement can be replaced by the use of other sheet materials, often saving on construction costs in the process, and as with timber sheet materials, can add much to the ambience of the home.

 

  • The use of rockwool mineral insulation and wood fibre insulation boards instead of expanded polystyrene (EPS) or (PIR) rigid insulation boards. Natural insulation materials will cost slightly more than PIR and are usually slightly less thermally efficient meaning they must be installed thicker, taking up slightly more wall space.

 

  • The re-use of materials makes so much sense. Architectural salvage companies have many beautiful wooden floors from demolished buildings and using reclaimed bricks is also a good way to reduce carbon impact and give new buildings character and ambience.

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  • Glass: There is not a viable alternative, and we make no apologies for, sometimes extensive, use of glass. Glass plays a crucial role in our well-being at home, connecting us to the external environment, to nature, and providing light and depth of space. We need to compensate for large areas of glass with extra insulated parts of the building as glass transfers heat/cold far better than insulated walls, cellings and floors. We suggest the use of triple glazed units, much more affordable than you might think. Vacuum Glass is more expensive but has a far superior U-value that the void between panes that are gas filled in standard double glazed units.

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Below we look at a few materials/products we have used and have proved to be remarkably resilient. These focus on creating healthy homes in that they are safe non-toxic and sustainably produced.  

Foresso factory wit full sheet completed
Bianco london plane sample of Foressco
foresso worktops

FORESSO  Timber Terrazzo

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This amazing product is made from a high proportion of waste material and has a low VOC (volatile organic compound)  The company has an impressive policy of source materials and sustainable production.

 

It can be used for kitchen work surfaces and splashbacks, dining tables, bathrooms and for making fitted or free standing furniture. 

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plyboo  acoustic wall covering
Douglas fir walls

Acoustic timber/bamboo wall panels and 

Douglas Fir sheet material used for internal walls.

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bamboo walls

BAMBOO Plywood 

 

Bamboo is now widely used for many products and as a building material​. This company uses no Urea-formaldehyde and so the sheet material can safely be used for all types of application with good indoor air quality.

 

Bamboo, and other timber sheet materials, such as birch ply and Douglas fir plywood, can be used in interiors in place of gypsum plasterboard and skim plaster. 

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Natural flooring and clay plaster at formx architects Rumballs Court project
Clay plaster next to stair
texture of clay plaster
sample of natural clay render

NATURAL CLAY PLASTER

 

Clayworks Clay Plasters are unique blends of unfired clays mixed with minerals and pigments to provide healthy, breathable finishes for internal walls and ceilings.

Manufactured in Cornwall from abundant raw materials, they are amongst the most low carbon and healthy wall finishes available.

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The clay can regulate interior relative humidity and allow buildings to breathe, and absorb toxins, odours. The finish has a wonderful texture and reflects light in a soft glowing way that painted walls rarely can.

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Forbo Marmoleum sheet material
Light falling on the floor through shade curtains
Natural floor finishes

LINOLEUM  Forbo Marmoleum 

 

We have used this flooring product a number of times and its one of the most hard wearing and inexpensive materials we know for a superb looking floor. Its mainly a commercial product and is used in locations of high foot-fall such as museums. 

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Linolem is made from compressed linseed oils, 98% natural raw materials It has a hessian backing. it comes in large rolls and is bonded to the sub-floor. Joints are heat welded in the same colour. It really is tough and sustainable. 

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It comes in many colours and patterns but we recommend the range of solid hues which work very well with domestic contemporary homes.

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BUILDING PRODUCTS

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Many standard products used in construction can now be substituted with products that use less embodied carbon, more natural raw materials and are often healthy alternatives. â€‹â€‹â€‹

MDF (Medium Density Fibreboard)

A fantastic versatile material but its made with Formaldehyde which is not healthy and can lead to poor air quality. Medite have a board that is Formaldehyde free, which means the VOC’s are kept to a minimum.​​​

INSULATION

Alternative insulation materials are widely available. There are many although mineral wool instead of PIR rigid sheets is a good alternative.  â€‹â€‹â€‹

concrete block walls

CONCRETE BLOCKS 

Many floors are block and beam construction, its the go-to solution but its cheaper and more enviromentally sound to use a timber suspended floor which with the right joists size and spacing can be ​​​extremely solid and use no concrete at all. There are now concrete blocks that are cement free. 

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